Custom Catheter Design & Manufacturing

Strong Customization Capability

Customization is one of our core strengths. We can design and manufacture catheter products based on customer drawings, samples, technical specifications, or application requirements.

We support customized solutions for:

• Catheter outer diameter and inner diameter
• Working length and effective length
• Shaft flexibility and stiffness transition
• Single-layer or multi-layer shaft structure
• Braided or coil-reinforced catheter shaft
• Soft tip, atraumatic tip, or shaped tip design
• Radiopaque marker band placement
• Hydrophilic or low-friction coating
• Hub, connector, and handle assembly
• OEM branding and packaging requirements

Our goal is to provide catheter solutions that match your target application, performance expectations, and market positioning.

Engineering-Driven Product Development

We are not only a manufacturer, but also a technical partner for custom catheter development.

Our engineering team can support customers in:

• Product structure design
• Material selection
• Shaft reinforcement design
• Tip design and forming process
• Coating solution selection
• Assembly process development
• Performance optimization
• Prototype improvement
• Manufacturability analysis

By combining design capability with practical manufacturing experience, we help customers reduce development risk and improve product feasibility.

Broad Application Coverage

Our custom catheter manufacturing services can support a wide range of interventional applications.

Neurovascular Intervention

For applications requiring excellent flexibility, trackability, soft tip performance, and precise navigation through tortuous anatomy.

Typical product directions include:

• Microcatheter
• Distal access catheter
• Aspiration catheter
• Neurovascular guide catheter
• Delivery catheter

Cardiovascular Intervention

For applications requiring good pushability, torque response, dimensional stability, and reliable device delivery.

Typical product directions include:

• Guiding catheter
• Diagnostic catheter
• Balloon catheter components
• Delivery system catheter
• Electrophysiology catheter components

Peripheral Vascular Intervention

For applications requiring longer working length, stable shaft support, kink resistance, and reliable passage through peripheral vessels.

Typical product directions include:

• Peripheral support catheter
• Angiographic catheter
• PTA catheter components
• Stent delivery catheter components
• Sheath and dilator components

Manufacturing Capacities

We offer flexible catheter manufacturing capabilities to support different stages of product development and production.

Catheter Shaft Design & Manufacturing

We can support customized catheter shaft structures according to the required clinical application and performance target.

Available options include:

• Single-layer catheter shaft
• Multi-layer catheter shaft
• Braided catheter shaft
• Coil-reinforced catheter shaft
• PTFE-lined catheter shaft
• Pebax, PA, PU, FEP, HDPE, and other medical-grade polymer structures
• Variable stiffness shaft design
• Flexible distal segment design
• Reinforced proximal segment design

Tip Forming & Distal End Processing

The distal tip is critical to catheter safety and performance. We can customize tip design according to different application needs.

Available options include:

• Soft tip
• Atraumatic tip
• Tapered tip
• Shaped tip
• Radiopaque tip
• Heat-formed tip
• Multi-durometer distal design
• Smooth transition between shaft and tip

Reinforcement & Support Structure

For catheter products requiring better support, torque control, and kink resistance, we can provide reinforcement design and process support.

Available options include:

• Stainless steel braid reinforcement
• Nitinol braid reinforcement
• Coil reinforcement
• Variable braid density
• Variable coil pitch
• Proximal-to-distal stiffness transition
• Customized support structure according to performance needs

Marker Band & Radiopacity Solutions

To improve visibility under imaging, we can provide customized radiopaque solutions.

Available options include:

• Platinum-iridium marker band
• Gold marker band
• Tungsten-filled material
• Barium sulfate-filled material
• Single or multiple marker bands
• Customized marker band position
• Radiopaque distal tip design

Coating Solutions

We can support coating solutions to improve catheter lubricity and delivery performance.

Available options include:

• Hydrophilic coating
• Low-friction coating
• Customized coating length
• Selective coating area
• Coating performance testing support

Assembly & OEM Manufacturing

We can provide catheter assembly and OEM manufacturing services according to customer requirements.

Available options include:

• Hub bonding
• Connector assembly
• Strain relief assembly
• Handle assembly
• Heat shrink processing
• Laser processing support
• Cleanroom assembly
• OEM labeling
• Private label packaging
• Sterile or non-sterile supply options, depending on project requirements

Custom Design Support

We provide design support based on your target application, product concept, drawings, samples, or technical requirements.

Our team can help evaluate:

• Product feasibility
• Structure design
• Material compatibility
• Process route
• Performance targets
• Manufacturing cost
• Production scalability

Prototype Development

We support prototype development for early-stage catheter projects.

This service is suitable for:

• New product development
• Design verification
• Material comparison
• Shaft structure testing
• Tip design evaluation
• Coating performance evaluation
• Customer sample confirmation

Process Development & Optimization

After prototype confirmation, we can help optimize the manufacturing process to improve product consistency and production efficiency.

This may include:

• Dimensional control
• Shaft bonding process
• Tip forming process
• Reinforcement process
• Coating process
• Assembly process
• Inspection method
• Packaging process

Small-Batch & Mass Production

We support both small-batch production and scalable mass production according to customer project stage.

We can support:

• Engineering samples
• Pilot production
• Validation batches
• Commercial batch production
• Long-term OEM supply

Quality Control & Documentation Support

Quality is essential for interventional catheter products. We can provide strict quality control throughout material inspection, production, assembly, and final inspection.

Our quality control items may include:

• Incoming material inspection
• Dimensional inspection
• Appearance inspection
• Tensile strength testing
• Leak testing
• Burst pressure testing
• Kink resistance evaluation
• Coating lubricity testing
• Bonding strength testing
• Packaging inspection
• Batch traceability

We can also support customer documentation requirements for OEM/ODM cooperation, including product specifications, inspection reports, material information, and production records.

Why Choose Us

Choosing us means working with a catheter manufacturing partner who understands both product performance and manufacturing feasibility.

We can help customers:

• Turn catheter concepts into manufacturable products
• Develop customized catheter structures for specific applications
• Improve product performance through material and process optimization
• Reduce communication costs with engineering support
• Support prototype, pilot run, and batch production
• Provide flexible OEM/ODM cooperation
• Protect customer designs and support long-term partnership

Our mission is to help customers develop reliable, high-performance catheter products for demanding interventional applications.

Share your drawing, sample, or application requirements with us. Our engineering team will evaluate your project and provide a customized catheter design and manufacturing proposal.

Contact us today to start your custom catheter project.